Kodi ulusi wa tungsten carbide nozzle ndi wofunikira?
I. "Lifeline" Yamakampani Osaiwalika: Zotsatira Zazikulu zitatu za Ulusi pa Kachitidwe ka Nozzle
M'malo opanikizika kwambiri komanso ovala kwambiri monga kubowola mafuta, migodi, ndi kukonza zitsulo, ulusi wa tungsten carbide nozzles ndizochulukirapo kuposa "zolumikizira." Ndizinthu zofunika kwambiri zomwe zimatsimikizira kukhazikika kwa zida, kupanga bwino, komanso chitetezo. Pansipa, tikusanthula kufunikira kwa ulusi kudzera muzochitika zazikulu zitatu:
1. Magwiridwe Osindikizira: Kutayika kwa Madola Miliyoni Kubwera Chifukwa Cholakwika cha 0.01mm
| Common Thread Defects | Impact pa Production | Njira Yathu Yapamwamba Yapamwamba |
|---|---|---|
| Osafanana phula, akhakula dzino pamwamba | ■ Kutayikira kwamadzi pansi pa kupanikizika kwambiri, kuwononga zinthu mpaka 15% -20% ■ Kutayikira kwamadzi owononga kumayambitsa dzimbiri (makampani opanga mankhwala) ■ Kutayikira kwamatope komwe kumayambitsa kubowola kulephera komanso kuchuluka kwa nthawi yocheperako (kubowola mafuta) | Imatengera ISO 965-1 ulusi wolondola kwambiri wokhala ndi ulusi wocheperako Kuuma kwa mano kwa Ra≤0.8μm, kuyesedwa kwamphamvu kwa 1000bar ndi 0% kutayikira |
2. Mphamvu Zamapangidwe: "Malamulo Oletsa Kumasula" M'malo Ogwedezeka
M'malo ogwirira ntchito okhala ndi kugwedezeka kwakukulu (zida zobowola) kapena mphamvu mosalekeza (makina akumigodi), kapangidwe ka ulusi kumakhudza mwachindunji moyo wautumiki wa nozzle:
- Mavuto ndi ulusi wamba:
■ Kupsinjika maganizo chifukwa cha kupatuka kwa ngodya ya dzino, kumasuka kumaposa 40% mkati mwa miyezi itatu.
■ Palibe mankhwala oletsa kumasula, 60% amawonjezera chiopsezo cha ulusi kuvala ndi kuthyoka pansi pa kugwedezeka kwa nthawi yayitali. - Yathu yothetsera:
Mawonekedwe apadera a mano a trapezoidal (wokongoletsedwa ndi 15 ° angle), 50% amawongolera kugawa kwa nkhawa
Tungsten carbide zokutira pa ulusi, 2x kumawonjezera kuvala kukana, moyo wautumiki wopitilira miyezi 12
3. Kugwirizana kwa Zida: "Universal Key" ya Global Working Conditions
Kusiyana kwa mawonekedwe a zida m'maiko / zigawo (monga NPT ku US, BSP ku UK, M mndandanda ku China) kumapangitsa kusankha zitsanzo kukhala kovuta:
- Maluso athu osintha ulusi:
Thandizani 10+ miyezo yapadziko lonse lapansi (onani Gulu 1)
Maonekedwe apadera a mano (mwachitsanzo, ulusi wa buttress, 惠氏螺纹) malinga ndi zojambula zamakasitomala
Perekani magiredi olekerera ulusi (kalasi yolondola 6H/6g mpaka kalasi wamba 8H/8g)
Table 1: Main International Thread Standards Compatibility Table
| Ntchito Scenario | Ntchito Standard | Common Industries | Kulondola Kwathu Kwa Machining |
|---|---|---|---|
| Kubowola Mafuta | NPT (US taper pipe thread) | Msika waku North America | ± 0.02mm phula cholakwika |
| Kupopera mbewu kwa Industrial | BSPP (UK parallel thread) | Msika waku Europe | Kupatuka kwa ngodya ya dzino ≤±10′ |
| General Machinery | M metric thread | Msika waku Asia | Pitch m'mimba mwake kulolerana ± 0.015mm |
II. Momwe Mungaweruzire Ngati Tungsten Carbide Nozzle Threads Akumana ndi Miyezo? 4 Miyezo Yodziwika Yawululidwa
Kusankha ulusi wapamwamba kumafuna kuyang'ana kwambiri luso la wopanga:
- Zida Zopangira Machining: Kaya mukugwiritsa ntchito German Zeiss CMM ndi Japanese Mazak CNC grinders (kulondola mpaka 0.001mm)
- Miyezo Yoyesera: Kaya ndi zovomerezeka ku API Spec 5B (makampani amafuta) kapena ISO 4776 (makampani onse)
- Chithandizo cha Pamwamba: Kaya mukupereka njira zothana ndi dzimbiri monga kupaka faifi tating'ono, nitriding, kapena zokutira za PVD (zimene zili m'mphepete mwa nyanja zimafuna kuyesa kutsitsi kwa mchere ≥500 maola)
- Data Data: Pamafunika 实测报告 (malipoti oyezedwa) pa kukula kwa phula, phula, ndi ngodya ya dzino (monga momwe zasonyezedwera pa Chithunzi 2)
(Mawu ofotokoza chithunzi: Chitsanzo lipoti loyendera CMM la ulusi, kusonyeza miyezo ndi miyeso yokhazikika pazigawo zazikulu)
III. Ubwino Wathu Wachingwe: Kukwezedwa kwa 3 kuchokera ku "Usable" kupita ku "Durable"
Monga wopanga tungsten carbide wazaka 18, kapangidwe kathu ka ulusi kumaphatikizapo matekinoloje atatu ofunikira:
1. Kukonzekera kwa Zinthu Zofananira
- Kwa WC-Co tungsten carbide, mabowo apansi a ulusi amagwiritsa ntchito "kusokoneza koyenera + kupsinjika maganizo groove" kuti asawonongeke.
- Matrix a aloyi okhala ndi 10% -15% cobalt okhutira, ophatikizidwa ndi HRC85-90 kuuma kwa ulusi pamwamba, amakwaniritsa kusasunthika-ductility balance
2. Full Process Control
- Njira yofunika: Kupera ulusi kumagwiritsa ntchito mawilo a diamondi okhala ndi chakudya chimodzi ≤0.005mm
- Kuyang'anira khalidwe: 5000-mkombero potsegula / kutsitsa kutopa kwa batch iliyonse kuti ayese moyo wa zida zonse
3. Global Adaptation Solutions
- Zovala zoteteza kuzizira kwa nyengo yozizira kwambiri ku Russia (-50 ℃)
- Matenthedwe owonjezera omwe ali ndi ulusi wolipirira kutentha kwambiri / kupanikizika kwambiri ku Middle East (150 ℃/1500bar)
IV. Chitanipo Tsopano: Njira 3 Kuti Mupeze Njira Yanu Yopangira Ulusi
- Pitani patsamba lathu: https://www.kedelcarbide.comLembani zofunikira zaukadaulo ndikugwiritsa ntchito zida
- One-on-One Technical Consultation: Landirani yankho lokhazikika (kuphatikiza zojambula za ulusi, malingaliro azinthu, ndi kuyerekezera mtengo) kuchokera kwa mainjiniya mkati mwa maola 72
- Kuyesa Zitsanzo Zaulere: Lemberani zitsanzo zaulere za 3 pakuyitanitsa koyamba, kuchirikiza kutsimikizika kwamakina enieni
Mapeto: Chida chanu chikagwira ntchito mokhazikika m'malo ovuta kwambiri ndipo mitengo yanu yopangira imatsika chifukwa cha kuchepa kwa kutayikira komanso kusinthidwa pafupipafupi, kufunikira kwa ulusi wapamwamba kwambiri kumawonekeradi. Kutisankha sikutanthauza kungosankha gawo, koma yankho lodalirika lotsimikiziridwa ndi milandu 200+ yamakampani.
Lumikizanani Nafe Tsopano: info@kedetool.com | Tel: +86-15928092745 (Note “Thread Solution” for priority quotation)
Nthawi yotumiza: Jun-04-2025
